Pregelatinized
video
Pregelatinized

Pregelatinized Starch Extruder

Certification: CE SGS ISO
Main motor brand: Siemens or Chinese brand
Electrical components: Schneider, Delta, or Chinese brands
Capacity: 400-500kg/h
Voltage: three phase 380v 50hz(can be customized)
Material: stainless steel
Screw type: Integral screw/combined screw
Extruder type: Twin screw extruder
Barrel type: Square barrel/round barrel

Description
Product Pictures

The so-called modified starch, also known as pre-gelatinized starch, is used as an adhesive in industry by utilizing the sticky characteristics of starch. Starch is a high-precision product extracted from grains and has relatively high viscosity characteristics. It was later found that starch after puffing and denaturation is more viscous than conventional starch and has a wider range of applications.
Therefore, the currently more popular starch gelatinization method is the extrusion process, and the more mature method is the twin-screw extrusion extruder, which has stable feeding, uniform expansion, long screw life, and strong wear resistance and durability.
In industrial production, it is mainly used in: latex paint and other paints are used as adhesives; various wall coatings; used as a release agent for surface coverage and quality assurance in oil extraction; slip agents for papermaking and book skins; It is used as a raw material for enhancing adhesion in cosmetics or disinfectants. In food, it is mainly used as a part of excipients in puffed food raw materials, only to enhance the taste and improve the smoothness and shape regularity of the surface of food particles; it can also be used in some high-end foods as raw materials to enhance the color and appearance of food degree.

product-1270-635

 

Production Line Picture

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process:
1. Stirring of raw materials and adjustment of humidity: Stir a series of raw materials such as edible starch and whitening agent evenly and adjust the humidity.
2. Extrusion, puffing, molding and curing: twin-screw extruder, high-temperature and high-pressure process of deep mixing and physical work of raw materials to extrude and puff starch to make starch gelatinization.
3. Drying and dehumidification: use drying equipment to deep drain and dry the pregelatinized starch granules after starch expansion.
4. Extended cooling: use wind cooling to quickly reduce the dried modified starch granules to normal temperature, which is convenient for later crushing and packaging
5. Superfine pulverization: The cooled pregelatinized starch granules are subjected to deep superfine pulverization.
6. Packing process: automatic packing into bags.

Production Line Video

 

 

Technical Parameters

We have different types of machines corresponding to different outputs, customers can choose according to their own needs and actual conditions

Model

Installed Power

Power Consumption

Production Capacity

Dimension

DSE65

72kw

50kw

100-150kg/h

19000*1300*2200mm

DSE70

92kw

65kw

240-260kg/h

14000*2000*4000mm

DSE75F

70kw

50kw

200-250kg/h

32000*1100*1800mm

DSE85

108kw

76kw

400-500kg/h

30000*1500*2600mm

 

Main Machinery

 

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Extruder

Model: DSE65

Main motor: 22kw

Feeding: 0.75kw

Rotary cutting: 0.75kw

Heating power: 10kw

Capacity: 100-150kg/h

Size: 19000*1300*2200mm

Screw material: 38CrMoAl

Oil pump motor: 0.37kw

 

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Air conveyor

Power: 1.1kw/1.5kw/2.2kw

Capacity: 0-2000kg/h

Material: Stainless steel

 

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Dryer

Type: Electric type (we also have oil/gas type and steam type)

Model: kx-3-5, kx-5-5, kx-5-8, kx-7-5, kx-7-8

Capacity: 100kgh to 10tons/h

Material: Stainless steel

 

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Milling machine system

Model: FS-480

Installed power: 15kw

Capacity: 100-300 kg/h

Dimension: 1.3*0.7*2m

 

Our Engineer

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Yongxin Liu (First Class Senior Engineer)

Graduated school: Shanghai East China University of Science and Technology

Practical experience: For 20 years, he has been devoting himself to the research of snacks food machine, leading more than 30 projects and overcoming numerous Technical difficulties for the company.

 

Enxin Xu (Second Class Senior Engineer)

Graduated school: Harbin University of Science and Technology

Practical experience: Mr. Xu specialises in the pet food machinery (cat/fish/dog and so on) research and study. Over the past two years,successfully complete 3 projects of 3-8 tons/hour and 20 projects of 0.5-2 tons/hour production line building work.

 

Sibin Xin (After-sales Group Ⅰ)

Practical experience: with 13 Years of Practical Experience, he has been to at least 80 countries, served more than 200 worldwide customers , and was highly praised by the clients.

 

Guoqiang Fan (After-sales Group Ⅱ)

Practical experience: 18 years practice experience, be conscientious and responsible, he have been to at least 30 countries, provided professional and effective after-sales service for more than 100 customers all over the word without any mistakes.

 

FAQ

Q: Can you give me an invitation so that I can apply viza to China?

A: Yes, fo course we can.

Q: What if I'm not available with electric power?

A: Don’t worry, we still have gas/oil dryer and steam dryer.

Q: How can I install machine?

A: We have detailed instruction book to help customers to install machine. Our machines are all complete when they are shipped, and you only need to connect the wires after receiving the goods. 

Q: Will you supply formula? 

A: Yes. The professional formula will be provide to our customer after the order started.

 

About Packing & Shipping

• Inside package is plastic film, outside is a wooden or plywood case (based on the customer's need).

• Only plastic film nude packing with wooden pallets.

• Shipping, train, express, or upon clients' demands.

product-1270-600

 

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