Protein Bar Extruder
1. Certification: CE ISO SGS.
2. Motor: Siemens, ABB or Chinese Brand.
3. Key Selling Points: Long Service Life.
4. Usage: Feed machine.
5. Service: 24h Online.
6. Packing: Wooden Case.
Description
Products Description
Shan Dong Forward Machinery Company: Your Trusted Partner for Textured Soy Protein Machine
With over two decades of specialized experience in the industry, Jinan Bright Machinery Company stands as a preeminent manufacturer of textured soy protein machine and integrated production line solutions. We are fully dedicated to delivering top-tier textured soy protein machine and comprehensive turnkey projects that cater to diverse production demands of global clients.
Our portfolio covers a full range of textured soy protein machine, from core extrusion equipment to auxiliary systems like drying, cooling and cutting units, ensuring seamless and efficient production processes. Beyond supplying high-quality textured soy protein machine, we go the extra mile to provide value-added services: free customized production formulas tailored to different product specifications, hands-on training sessions to guide operators in mastering textured soy protein machine operation, parameter adjustment and daily maintenance.
These all-round supports are designed to help clients overcome technical hurdles quickly, achieve
stable production and succeed in the competitive textured soy protein market.
raw materials and samples for textured soy protein machine
The production of high-quality textured soy protein places strict requirements on raw materials, and this standard is even more crucial when paired with a professional textured soy protein machine. The core raw material, soybean meal, must have an oil content of less than 2%, and low-temperature soybean meal is universally recognized as the optimal choice. This is because low-temperature soybean meal retains more active nutrients and has a more stable protein structure, which, when processed by a high-performance textured soy protein machine, can significantly enhance the final product's quality-resulting in better water absorption, higher elasticity, and more regular shapes. Using substandard raw materials will not only fail to exert the performance advantages of the textured soy protein machine but also lead to defective products with uneven textures and irregular appearances.
The shapes of tissue protein products are generally classified as spherical, blocky,
irregular, and fragmented.
textured soy protein machine production video
textured soy protein machine flow chart
This complete textured soy protein machine production line is a fully automatic and high-efficiency solution dedicated to manufacturing high-quality textured soy protein products. Centered on the professional textured soy protein machine, the line integrates a powder mixer, screw conveyor, extruder, cutting machine, elevator, oven, secondary elevator, and cooling equipment to form a smooth and stable production flow.
The powder mixer first blends soybean meal, protein powder, additives, and water uniformly, laying a solid foundation for the textured soy protein machine to form a stable texture. The screw conveyor then continuously and stably feeds the well-mixed raw materials into the core extruder, which is the key part of the textured soy protein machine; under high temperature, high pressure, and high shear, the protein molecules are reorganized to create a distinct fibrous structure and meat‑like chewy texture. After molding, the cutting machine accurately cuts the extruded product into the required length and shape, and the elevator smoothly transfers the semi-finished product into the hot-air circulating oven for even drying and shaping. The secondary elevator then conveys the dried textured soy protein into the cooling equipment, where rapid and uniform cooling locks in the product's shape, moisture, and texture, completing the whole process under the stable operation of the textured soy protein machine.
|
NO |
Iterm |
Quantity |
Model |
|
1 |
Mixer |
1 |
BFJ |
|
2 |
Screw copnveyor |
1 |
LXSL |
|
3 |
Extruder |
1 |
PHJ |
|
4 |
Distributor |
1 |
FSJ |
|
5 |
Dryer |
1 |
KX |
|
6 |
Cooling box |
1 |
LQSS |
|
7 |
Hoister |
1 |
TSJ |
|
8 |
Packing MAchine |
1 |
BZJ |
textured soy protein machine details
Our stainless steel crushing unit is an integrated, high-performance food-processing device with core components for efficient, hygienic crushing. Key parts: high-precision crusher head (sharp, wear-resistant blades for fast, uniform crushing); cyclone separator (Shakelong) for powder-air separation and smooth discharge; dust removal box to keep workshops clean; high-power fan for stable airflow; air lock to prevent backflow; and intelligent control cabinet with easy interface for adjustable parameters and safe operation.
As a core device in puffed food production lines, the extruder realizes the ripening and puffing of raw materials through the continuous extrusion and shearing of the screw, which is the key to ensuring the texture and quality of final products. The high-configured extruder is equipped with a professional water cooling system, which can accurately control the temperature during the extrusion process, avoid overheating or uneven temperature, and ensure stable product quality. It adopts an advanced PLC control system to realize full automatic operation, with a simple and intuitive interface, which is easy to master even for new operators and greatly improves production efficiency.
As a key post-processing device matched with high-efficiency drying machines in soybean protein food production lines, the oven is crucial to improving the quality of snacks produced by the corn puff machine. It removes redundant moisture from puffed products, creating a crispy taste to enhance consumer satisfaction and extending the products' shelf life by reducing water content. Available in electric, gas and fuel-fired types, it enables clients to choose the best model based on local energy supply and cost, fitting their corn puff machine systems well. Shandong Forward's specially designed panel-type oven has openable side doors for easy cleaning and 304 stainless steel material-contact parts to guarantee food safety.
textured soy protein machine project case
Country: Kenya
Capacity: 1000kg/h
Production: texture soy protein machine
Area: 350 sqm
Height:5 M
Machine cost :300000 USD
Features:This production line features a dual-screw extruder system with two units operating in tandem, achieving a total hourly output of 1,000 kg. Each extruder is fitted with a dedicated conditioner that pre-gelatinizes raw materials, paving the way for thorough gelatinization and expansion in the subsequent extrusion process. This optimized workflow not only ramps up production capacity but also elevates overall product quality and uniformity remarkably.
Country: Nigeria
Capacity: 300-350kg/h
Production name: texture soy protein machine
Area: 400 sqm
Height:4 M
Machine cost :120000 USD
Product Features: This production line was installed in 2024. Our company sent technicians to the customer's site to assist with equipment placement, installation, and production line testing. The production line is now running smoothly, and the customer plans to purchase a second production line soon to expand production capacity.
Country: Indonesia
Capacity: 400-500kg/h
Production name: texture soy protein machine
Area: 300 sqm
Height:4.5 M
Machine cost :140000 USD
Product Features: This production line was installed in 2023. Our engineers drew up equipment layout and circuit diagrams for the client based on the factory floor plan. The client installed it themselves. If any problems arose, the client held video conferences with our engineers to promptly resolve issues and help the client smoothly begin production. The client expressed great satisfaction with the equipment's quality and production performance.
our service for textured soy protein machine
1. Customized Solutions and Free Consulting Services: We provide clients with free professional consulting services covering market trends for textured protein products, factory layout optimization, and capacity planning. Our technical team will develop unique production line solutions based on your specific needs (e.g., product type, output, and budget), including extruder model selection, auxiliary equipment matching, and process design.
2. Standard-Compliant Design and Drawings: We provide a complete set of professional design drawings, including factory layout diagrams, equipment installation diagrams, and water and power piping diagrams. All designs fully comply with food safety standards and environmental protection requirements.
3. Strict Quality Control and Pre-Delivery Testing Services: Every textured protein extrusion production line is independently developed and manufactured by us, with strict quality control at every stage, from raw material procurement to equipment assembly.
4. On-Site Installation and Professional Training Services: We will dispatch senior engineers with many years of experience for on-site installation and commissioning, and provide personalized practical training for your operators, covering equipment operation, parameter adjustment, troubleshooting, and daily maintenance, ensuring your team can quickly master the relevant skills.
5. Lifetime After-Sales Service and Fast Spare Parts Supply: We have established a lifetime after-sales service system, providing 24/7 online technical support to promptly resolve your production problems.
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