Floating Feed Machine
1. Certification: CE ISO SGS.
2. Motor: Siemens, ABB or Chinese Brand.
3. Key Selling Points: Long Service Life.
4. Usage: Feed machine.
5. Service: 24h Online.
6. Packing: Wooden Case.
Description
Products Description
ShanDong Forward Machinery Co., Ltd. is a leading manufacturer specializing in high-quality fish feed production equipment. With extensive industry experience, we have established ourselves as a trusted supplier of fish feed production solutions, committed to providing innovative and reliable machinery. Our state-of-the-art equipment is designed to meet various production needs, combining high efficiency, durability and superior performance.
Our products are exported worldwide, providing international customers with access to premium fish feed production systems that significantly improve productivity and product quality. Driven by a commitment to customer satisfaction, we offer comprehensive after-sales service, including technical support, equipment maintenance and operational training. Jinan Forward Machinery continuously develops and improves its fish feed production technologies to maintain its leading position in the animal feed and aquatic feed sectors, and strives for excellence in every project. We invite you to cooperate with us on advanced fish feed production solutions that drive your success. Solutions suitable for different production capacities:
100–150 kg/h, 200–250 kg/h, 300–500 kg/h, 600–800 kg/h, 800–1000 kg/h, 1200–1500 kg/h, 1500–2000 kg/h, 2000–3000 kg/h, 3000–4000 kg/h, 4000–5000 kg/h, 9000–10,000 kg/h, 14,000–15,000 kg/h.
Production Video
Flow Chart of fish feeds production line
Our company offers a comprehensive fish feed production line that covers all essential stages - from ingredient proportioning, grinding and mixing to extrusion, pelletizing, drying, coating and flavoring, cooling and final packaging. Each unit in the production line is designed to ensure high efficiency, consistent quality and optimal nutritional value of the final product.
We recognize that production needs vary from customer to customer; therefore, we offer flexible solutions that allow you to consult us for specific units tailored to your actual needs. Our experienced engineers are at your disposal to customize equipment and prepare detailed flow charts that help you clearly visualize the entire production process.
In addition to core machinery and equipment, we provide a comprehensive range of auxiliary systems - such as steam supply and compressed air systems - to provide a complete end-to-end service. Whether you are establishing a new production line or upgrading an existing one, our integrated fish feed manufacturing solutions are designed to increase your production capacity and raise product quality.
|
Name |
Quantity |
Model |
|
|
1 |
Receiving Hopper |
1 |
JLD |
|
2 |
Pulse dust removal |
1 |
CCQ |
|
3 |
Bucket elevator |
1 |
TSJ |
|
4 |
Primary sieve |
1 |
CQS |
|
5 |
Magnetic barrel |
1 |
YCT |
|
6 |
Bucket elevator |
1 |
TSJ |
|
7 |
Screw conveyor |
1 |
LXSL |
|
8 |
Autobatching system |
1 |
ZDPL |
|
9 |
Mixer |
1 |
BFJ |
|
10 |
Bucket elevator |
1 |
TSJ |
|
11 |
Magnetic barrel |
1 |
YCT |
|
12 |
silo |
1 |
LC |
|
13 |
Grains milling machine |
1 |
FSJ |
|
14 |
Bucket elevator |
1 |
TSJ |
|
15 |
Permanent magnet barrel |
1 |
YCT |
|
16 |
silo |
1 |
LC |
|
17 |
Pneumatic valves |
1 |
QDKG |
|
18 |
controller |
1 |
KZG |
|
19 |
Mixer |
1 |
BFJ |
|
20 |
Transfer silo |
1 |
HCC |
|
21 |
Plat Form |
1 |
PT |
|
22 |
Bucket elevator |
1 |
TSJ |
|
23 |
Double-axis preconditioner |
1 |
TZQ |
|
24 |
DSE95 extruder |
1 |
PHJ |
|
25 |
negative air conveyor |
1 |
FYFS |
|
26 |
Steam dryer |
1 |
ZQKX |
|
27 |
Z type Hoister |
1 |
ZTSJ |
|
28 |
Double layers Vibration Sieve |
1 |
SCZD |
|
29 |
Stainless Steel mesh Belt Hoister |
1 |
ZTS |
|
30 |
Flavoring Roller |
1 |
TWT |
|
31 |
Double tank sprayer |
1 |
STPYJ |
|
32 |
Z type Hoister |
1 |
ZTS |
|
33 |
Counter current cooler |
1 |
NLLQ |
|
34 |
Z type Hoister |
1 |
ZTS |
|
35 |
Packing Machine |
1 |
BZJ |
Customized fish feeds machine design
1. Project Type: 2-2.5 tons/hour fish feed production line in Russia
Extruder Model: DSE95 (Twin Screw Extruder)
Overview
Customer Profile: The customer operates in the local grain processing sector and possesses abundant raw materials; they identified fish feed production as a very promising opportunity. The customer contacted us to design a customized solution, and after about six months of communication and follow-up, the production line was successfully set up. The equipment is currently operating efficiently and reliably, and the customer is fully satisfied with the project.
B. Installation and commissioning: 40-50 working days.
C. Production process: Automated mixing system (batch) → Pre-mixing equipment → Grinding equipment → Secondary mixing equipment → Extrusion equipment → Drying equipment → Coating equipment → Cooling equipment → Packaging equipment.
2. Project Type: 1-1.5 Ton/H Fish Feed Production Line in Uzbekistan
Extruder Model: DSE95 (Twin Screw Extruder)
Overview
a. Customer Profile: The customer is a prominent local entrepreneur with various business ventures. He plans to enter the fish feed production sector and contacted us to discuss production capacity and equipment configuration. He also visited our headquarters and expressed full satisfaction with the quality of the equipment. The production line has been running smoothly and efficiently for several days without any problems.
b. Installation and commissioning: 20-30 working days.
c. Production process: Automated mixing system (for ingredients) → Pre-mixing equipment → Grinding equipment → Secondary mixing equipment → Extrusion equipment → Drying equipment → Coating equipment → Cooling equipment → Packaging equipment.
Machine Details of fish feeds machine
Automatic Batching System: This system automatically stores, measures and mixes various raw materials (such as grains, fish meal, plant proteins and additives) according to preset formulations, eliminating the risk of human error.
The system integrates seamlessly with fish feed production machinery, improving production efficiency by reducing reliance on manual labor and shortening the time required for the batching process. Key benefits include high precision (ensuring consistent nutritional value across batches), the ability to store formulations (enabling rapid switching between different fish feed recipes), and real-time monitoring capabilities.
The hammer mill is a vital and efficient component in the fish feed production line, specially designed to grind various raw materials – such as grain, fish meal and soybean meal – into a fine powder with a particle size ranging from 40 to 60 mesh. Its primary function is to break down large raw material particles by means of high-speed rotating hammer blades; this increases the specific surface area of the material, thereby facilitating the subsequent processes of mixing, extrusion and gelatinization in the fish feed production machinery.
The mixer: The mixer acts as a key intermediate component in the fish feed production line and is responsible for the homogeneous mixing of various raw materials – such as grains, fish meal, proteins and additives – that have already been ground or proportioned. Its primary function is to ensure a uniform distribution of nutrients in each feed pellet through an efficient mixing process.
By preventing ingredient segregation, the mixer optimally prepares the mixture for subsequent extrusion and molding. The unit is characterized by production speed compatibility, high mixing speeds and effective sealing properties; these features help to maintain the moisture content of the raw material and prevent dust contamination, ensuring consistent quality in the final fish feed product.
The extruder is a central part of the fish feed production line and plays a crucial role in shaping the feed and improving its quality. Its primary function involves subjecting the mixed raw materials to high temperatures, pressures and shear forces, which facilitates gelatinization, sterilization, extrusion and pelletization. In addition, it can process different formulations to produce pellets of varying sizes - from 2 to 20 mm - suitable for different fish species and their respective growth stages.
Industrial ovens can be classified into three main categories based on the energy source used: electric, gas and steam ovens. When choosing the right model, customers should carefully consider several factors, including energy costs at their locations (such as electricity and gas prices and steam supply charges) and the availability of different energy sources (such as grid connection conditions and supply stability). This ensures the selection of the optimal oven type that meets their production needs and aligns with their cost control goals.
The quantitative spraying system is a crucial part of the post-processing phase in fish feed production lines and is designed to improve the taste, nutritional value and palatability of extruded feed pellets. Its primary function is to precisely spray oils (animal or vegetable), attractants, vitamins and other additives onto the pellet surfaces according to predefined formulas, ensuring uniform coverage.
Equipped with a high-precision flow meter and a PLC control system, the unit enables precise dosage adjustments (supporting oil content up to 20%) and prevents waste. Furthermore, its 360-degree dynamic mixing design eliminates problems such as uneven coating and pellet clumping, thus solving key challenges in the industry. The system integrates seamlessly into the production line, increasing product competitiveness by improving feed palatability and nutrient density, while reducing operating costs.
Project case of fish feeds machine
Our fish feeds machine production lines are exported to over 100 countries worldwide, including Russia, South Korea, Madagascar, Kazakhstan, Kyrgyzstan, Venezuela, Costa Rica, Uzbekistan, and India. We have numerous successful case studies of our high-capacity production lines (over one ton), helping clients successfully complete installation, testing, and commence production.
Country: Mali
Capacity: 3-4T/h
Production name : fish feed machine
production line with autobactching
system
Area: 350 sqm
Height:14 M
Machine cost: 600000 USD
Features:This fully automatic fish feed machine production line, installed in Mali, covers a floor area of 1,000 square meters with a factory height of 15 meters, boasting an impressive output of 3-4 tons per hour. As a high-performance integrated system, it integrates core modules including an automatic batching system, crushing system, extrusion system, drying system, seasoning system, and packaging system-all centered around the advanced fish feed machine technology.
Country: Russian
Capacity :2.5 tons per hour
Production name : fish feed machine production line
Area: 600 sqm
Height：10m
Machine cost: 700000 USD
Features：This production line was purchased by the customer in 2022 and is used to produce fish feed products for species such as bass and trout. The customer required the feed to have an oil content of approximately 30%, so the production line is equipped with a vacuum coating system, which can significantly increase the oil content of the feed and meet the customer's requirements.
Country: Uzbekistan
Capacity :400-500kg/h per hour
Production name : fish feed machine production line
Area: 400 sqm
Height：6m
Machine cost: 100000 USD
Features：Our technical team was sent to the customer's site to install this production line, which includes a high-efficiency hammer mill. The mill not only boosts crushing efficiency but also reduces the customer's production costs, and the line now operates stably with excellent production results.
Country: Madagascar
Capacity: 1000-2000kg/h
Production name : Fish feed machine
production line
Area: 600 sqm
Height:10 M
Machine cost: 200000 USD
Features:This production line was purchased by the client in 2023. Previously, the client primarily focused on livestock feed production, but wanted to expand their product range. After discussions with our engineers, they confirmed a production plan to manufacture 2-5mm fish feed products. Production is currently stable, and sales are good.
Parameters and Costs of fish feed manufacturing machine
We can provide fish feed production lines with different capacities to meet customer needs, helping them choose the right equipment and start production smoothly.
The production line cost varies from 30 thousand to 5 million US dollars, which is decided by production output and equipment setup. The quoted price scope draws on our past customized project plans for customers and serves merely as a reference. Our professional engineers will calculate and confirm the exact price formally.
|
Production Scale |
Model |
cost(USD) |
Total Power(KW/H) |
Equipment floor area(㎡) |
installation cycle(Days) |
|
100-150kg/h |
65 |
30000-50000 |
70-100 |
100-200 |
7--10 |
|
200-250kg/h |
70 |
40000-80000 |
100-150 |
200-300 |
10--15 |
|
300-500kg/h |
75 |
50000-90000 |
145-210 |
300-500 |
15-20 |
|
600-800kg/h |
85 |
60000-100000 |
155-220 |
500-800 |
15-20 |
|
8000-1000 kg/h |
90 |
100000-150000 |
200-300 |
800-1000 |
20-25 |
|
1200-1500 kg/h |
95 |
150000-250000 |
240-320 |
1000-1500 |
25-30 |
|
1500-2000 kg/h |
100 |
200000-300000 |
280-360 |
1000-2000 |
25-30 |
|
2000-3000kg/h |
110 |
400000-800000 |
400-500 |
1500-2000 |
30-50 |
|
3000-4000kg/h |
120 |
800000-1200000 |
600-700 |
2000-3000 |
45-75 |
|
4000-5000kg/h |
132 |
1200000-1600000 |
700-800 |
3000-5000 |
60-90 |
|
9000-10000kg/h |
155 |
2000000-3000000 |
800-1000 |
5000-8000 |
90-120 |
|
140000-15000kg/h |
175 |
4000000-5000000 |
1000-1200 |
8000-10000 |
90-120 |
our service for fish feed production line
1. Free Customized Solution Design Service
Based on the customer's production volume, factory area and product plans, we provide free process flow charts and factory layout designs. Our professional team carefully considers production activities, safety standards and future expansion needs to optimize equipment placement and pipeline routes. We iteratively refine the plan based on customer feedback, which helps minimize infrastructure costs, maximize space utilization and ensure that the fish feed production line accurately meets actual production requirements.
2. Free formula support and pre-sales trial production
We provide over 10 proven, ready-to-use fish feed formulas (covering different fish species and growth stages), including detailed raw material ratios and process parameters. These formulas can be customized to meet the customer's target market. We support small-scale trial production using either standard or customer-specified raw materials and provide test reports covering metrics such as moisture content, hardness and taste. This allows customers to clearly verify the performance and product quality of the equipment before purchase and ensures a quick start of production.
3. On-site installation, commissioning and operation training
Upon the arrival of the equipment, we will dispatch professional technicians to carry out on-site installation and commissioning. They will handle the equipment placement, pipe connections and adjustment of technical parameters to ensure that the production line meets the standards and can be put into operation within 15-20 days. We also provide hands-on, one-on-one operation training covering equipment startup and shutdown, parameter adjustment, daily maintenance and troubleshooting. This ensures that the customer's staff quickly master key skills and the production line operates stably.
4. 24-hour technical support and after-sales service
We have established a 24-hour online technical support channel, assigning a dedicated technician to each customer to answer inquiries regarding raw material selection, formula optimization, equipment failure and more at any time. We offer a one-year warranty on the entire machine. For failures not caused by human error or misuse, we offer free spare parts and on-site repair service. Our response time to problems is less than two hours, and we can provide temporary parts in urgent situations to minimize production downtime. 5. Lifetime supply of spare parts and technology upgrades
We provide original spare parts for the fish feed production line at factory prices for the life of the equipment, ensuring sufficient inventory and delivery within 3 days within the country and 7-10 days internationally. We also share the latest production processes and formula development solutions with customers. We keep abreast of the industry's technological trends and provide free software upgrades for the equipment to help customers continuously improve production efficiency and adapt to market changes.
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