Fortified Rice Manufacturing Machine
The production process of artificial nutritional rice by the fortified rice manufacturing machine includes powder mixing‑extrusion puffing‑drying. Using rice or rice flour as raw materials, it can add various nutrients or trace elements per market demands. Different shapes of nutritious rice can be produced by changing mold die‑hole profiles.
Description
Product samples
Production line video
Artificial Rice Production line process
1.Production line flowchart The complete processing flow of the fortified rice manufacturing machine adopts the equipment sequence: mixer → screw conveyor → extruder → pneumatic conveyor → cooling vibrating screen → pneumatic conveyor → dryer → elevator → cooling box → packaging machine.
2.Equipment list
|
No. |
Name |
Model |
Quantity |
|
1 |
Mixer |
BFJ |
1 |
|
2 |
Screw conveyor |
LXSL |
1 |
|
3 |
twin screw extruder |
DSE 75F |
1 |
|
4 |
Cooling Tower |
LQT |
1 |
|
5 |
Air conveyor |
FS |
1 |
|
6 |
cooling vibrating screen |
ZDS |
1 |
|
7 |
Air conveyor |
FS |
1 |
|
8 |
diyer |
KX |
1 |
|
9 |
hoist |
TSJ |
1 |
|
10 |
Cooling box |
LQX |
1 |
|
11 |
Packing machine |
BZ |
1 |
Artificial rice production line details
1.Production capacity
|
Capacity |
Extruder model |
Installed Power |
Power Consumption |
Area needed |
|
100-150 kg/h |
DSE70 |
118 kw |
95 kw |
About 150 square meters |
|
200-250 kg/h |
DSE75F |
250 kw |
200 kw |
About 300 square meters |
2.The production line includes machines.
Mixer
The fortified rice manufacturing machine evenly blends rice flour with various grain flours to ensure precise formula proportioning and lay a solid foundation for subsequent processing.
Extruder
As the core processing unit of the fortified rice manufacturing machine, it integrates raw material extrusion, cooking and shaping in one process to directly produce pre-formed nutritious rice.
Oven
The fortified rice manufacturing machine performs deep dehydration and drying on initially cooled rice, enhancing product stability and extending shelf life.
Cooling conveyor
The fortified rice manufacturing machine cools dried rice to room temperature for a second time, effectively preventing finished products from dampness and spoilage.
Client Cases
artificial rice production line for sale Indonesia
This fortified rice manufacturing machine project was implemented in March 2020 for instant rice production, capacity 200‑250kg/h, extruder DSE75F(75KW), around $40,000 investment. It features 40‑day production cycle, 7‑day installation, 8 operators, single 8‑hour shift, 300 annual working days, 380V/50HZ/3P power supply.
artificial rice production line for sale India
This fortified rice manufacturing machine project commenced in July 2018 for nutritional rice output, with capacity 200‑250kg/h, extruder DSE75F(75KW) and approximate cost $45,000. It has a 40‑day production cycle, 10‑day installation, 13 staff, single 8‑hour shift, 300 working days annually, 380V/50HZ/3P.
artificial rice machines for sale Indonesia
This fortified rice manufacturing machine project from May 2021 produces konjac rice, boasting 200‑350kg/h capacity, extruder DSE75(75KW), and an estimated investment of $65,000. It requires a 40‑day production cycle, 7‑day installation, 7 operators, single 8‑hour shift, 300 annual working days, 380V/50HZ/3P power supply.
artificial rice production line for sale India
Launched in June 2019, this fortified rice manufacturing machine project is for nutritional rice production with 100‑150kg/h capacity, adopting DSE70(45KW) extruder at about $33,000. It has 40‑day production cycle, 7‑day installation, 5 workers, single 8‑hour shift, 300 working days per year, 380V/50HZ/3P.
Our Certification
Services we provide to our clients
We provide professional full-process services for the fortified rice manufacturing machine to guarantee stable and efficient production.
In pre-sales service, we conduct standardized trial tests. Since raw material indicators including moisture, particle size, starch and protein content greatly affect extrusion molding and processing stability, we verify the compatibility of customers' raw materials and equipment to ensure smooth production in advance.
For on-site commissioning, our professional technicians offer full-cycle guidance. We complete equipment installation, parameter calibration, raw material adaptation and product optimization to achieve optimal operating conditions. Meanwhile, one-on-one on-site training is provided, covering raw material pretreatment, standard operation, parameter adjustment, quality control and daily maintenance, enabling operators to work independently.
In terms of after-sales support, we adopt a 24/7 rapid response mechanism. We solve customers' equipment faults and technical problems via online guidance or on-site troubleshooting. Regular customer follow-ups and targeted maintenance suggestions are also available to eliminate hidden risks and ensure long-term stable operation of the production line.
FAQ
1.Q:How to adjust the shape and texture of rice grains for the fortified rice manufacturing machine?
A:Changing the extruder die enables production of long pellets, short pellets and round pellets. Adjusting screw speed, barrel temperature, die pressure and drying parameters optimizes taste. Its twin‑screw modular design adapts to various formulations.
2.Q:How much space is needed to install the fortified rice manufacturing machine?
A:Small production lines occupy about 16×1.3×2.4m, while large ones are around 25×1.3×2.4m. You need to reserve areas for ventilation, maintenance access, material feeding and packaging. Custom factory layout design service is available.
3.Q:Can the fortified rice manufacturing machine produce self‑heating / no‑steaming / instant rice?
A: Yes. By adjusting ripening level and drying process, product rehydration time can reach ≤5 minutes, ideal for self‑heating packs or hot‑water brewing applications.
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