Automatic Fried Snacks Making Machine
1.certification：CE ISO SGS
2.Motor:Siemens，ABB or Chinese Brand
3.Electrical components: Schneider, Delta, or Chinese brands
4.capacity：100-500kg/h
5.Screw type: twin-screw complete screw, combined screw
6.Material：stainless steel
7.Extruder type: square barrel, round barrel
Description
Product Detail
The Fried Snacks production line utilizes twin-screw extrusion puffing technology, integrating raw material mixing, extrusion puffing, molding, frying, and seasoning into a single process. This enables continuous, unmanned processing from powdered raw materials to finished snacks. With twin-screw extrusion puffing technology at its core, this production line boasts superior mixing uniformity, parameter controllability, and raw material adaptability compared to single-screw extruders. It precisely replicates Doritos' unique triangular three-dimensional shape, porous mesh internal structure, and crispy texture. The twin-screw extruder, with its interchangeable molds and flexible process parameter adjustments, can produce a variety of fried snacks and can customize product shapes and formulas according to customer needs . It is a core piece of equipment for snack food companies to achieve standardized production and rapid response to market demands.
Raw Materials
Product Sample Pictures
Production Line Flow Chart
Technical Parameter
|
Model |
Installed Power |
Power Consumption |
Output |
Size of production line |
|
DSE 65 |
74 kw |
52 kw |
100-150 kg/h |
18x4.5x2.4(m) |
|
DSE 70 |
105 kw |
75 kw |
200-260 kg/h |
26x1.5x3.5(m) |
Main machines in the line
mixer
evenly mixes raw materials, thoroughly stirring basic ingredients such as flour, starch, and water to provide a stable raw material base for subsequent puffing processes.
Extruder
Through the extrusion, conveying, and shearing action of the twin screws, combined with the high temperature and high pressure environment inside the barrel, the fluffy structure of the crispy corn is formed.
Molding machine
Responsible for processing the puffed material into standard Doritos shapes, ensuring that the puffed dough has a uniform triangular appearance and size.
core Machine Details
The square barrel extruder can not only efficiently produce crispy corn chips, but also adapt to the production of various puffed snacks such as corn chips and cereal rings by changing the mold, adjusting the screw speed and segmented temperature control parameters. It is easy to clean and maintain, and can quickly switch formulas and flavors to meet the needs of large-scale and multi-category production.
on-site installation and commissioning services
An experienced team of engineers can visit the customer's factory to provide full guidance throughout the installation process. The team operates according to construction drawings and industry standards, accurately positioning equipment, connecting piping and circuits, and thoroughly identifying any potential installation problems, laying a solid foundation for subsequent commissioning.
After installation, engineers will be responsible for starting and debugging the equipment, optimizing various process parameters, until the production line achieves continuous and stable operation and produces qualified products. Simultaneously, systematic training will be provided to the customer's operation and maintenance team, covering equipment operation procedures, daily maintenance points, and common troubleshooting techniques to help the team get started quickly.
FAQ
1.What raw materials can a twin-screw extruder production line for fried snacks process?
Mainly applicable raw materials include various grain flours (wheat flour, corn flour, rice flour) and starch raw materials (potato starch, tapioca starch, corn starch).
2.What are the advantages of a square barrel compared to a round barrel in a twin-screw extruder?
More stable material conveying, longer equipment lifespan, precise and controllable cooking and puffing degrees, and adaptability to various fried snack formulations.
3.How to reduce the oil content of fried snacks?
Control the moisture content of the raw material; excessive moisture content increases oil absorption during frying. Use a continuous oil remover to remove oil promptly after frying.
Hot Tags: automatic fried snacks making machine, China automatic fried snacks making machine manufacturers, factories, Corn Curls Extruder Machine, Snack Food Machines, Snack Food Making Machine, Nik Naks Making Machine, Doritos Chips Making Machine, Automatic Kurkure Making Machine
