Fish Feed Pellet Processing Line

1. Certification: CE ISO SGS.
2. Motor: Siemens, ABB or Chinese Brand.
3. Product: Various sizes, shapes, and types.
4. Voltage: 380v, 50hz, 3ph, and customized.
5. Capacity: 100kg per hour to 5000kg per hour and so on.
6. Raw materials: corn flour, rice flour, wheat flour, fish bone meal, chicken powder, glycerin, etc.

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Description

Fish Feed Video

Introduction

Our fish feed pellet processing line is the complete procedure of feed pellet production. This line is designed for making commercial pellets from maize, protein, and so on. and final pellets with different shapes. unique flavor rcrnutrients and fine texture. are widely used as aquatic and pet feed like goldfish. tropical fish. catfish. shrimps. dog. cat and etc. Super automation control. high production efficiency, our fish feed production line is the best choice for medium and big-sized feed mills and breeding farms.
Complete pellet production lines with different capacities are also available to meet customers' specific demands.

Final Products

The same production line can produce different types of fish feed: floating or sinking fish feed. sure, by changing the mold, the formula can also produce other feed: dogs, cats, fish and so on.

product-1270-489

Raw Material

Most fish feed pellets include animal protein and plant protein, Plant protein adopts corn flour, rice meal, wheat flour, and soybean meal. Animal protein adopts fish meals, shrimp meals, crab meals, fish meals, and so on.

Flow Chart

Mixing system --- Extrusion system --- Drying system --- Flavoring system --- Cooling/Packing system

Some Machine Model

Model	Installed Power	Real power	Output	Dimension
DSE - 65	74 kw	52 kw	100-150 kg/hr	17x1.3x2.2(m)
DSE - 70/75	105 kw	75 kw	200-250 kg/hr 250-350 kg/hr	20x1.5x2.2(m)
DSE - 85	205kw	150 kw	350-500kg/hr	30x1.5x2.6(m)
DSE - 95	165kw	90kw	1000-1500kg/hr	40x3.5x4.5(m)
DSE - 132	280kw	132kw	3000-3500kg/hr	45x4.5x6(m)

production line features

1 A wide range of raw materials such as corn, wheat bran, paddy, and soybean meal. paddy rice. sorghum, etc. The raw materials are experienced by high temperature and high pressure, which can kill salmonellosis and bacterial infections
2. Besides floating fish feed and sinking fish feed, this production line can also produce high-quality feed for pets like dogs, cats and etc. applicable for fish farm holders and pet feed manufacturers
3. The diameter of the pellets can be from 0.5mm-20mm.
4. Capacity: 100-5000kg/h. We can also customize different fish feed pellet plants depending on your raw materials and specific requirements.

5. Advanced technology, high capacity, and low energy consumption.
6. The modular structure is convenient for assembly and disassembly, facilitating the shipment and installation.
7. PLC controlled, alarm device is available. The operation is simple and convenient
8. Final pellet shapes and sizes can be varied by changing the mold. For fish and shrimp feed pellets, the floating time in water can be adjusted by the extrusion degree adjustment
9. Processing is processed at a high-temperature instantaneous process, greatly reducing the decomposition of nutrients in feed, at the same time improving the protein (through the degeneration of protein) and starch (through starch paste) digestibility, to improve the palatability of the product
10. In order to ensure quality and capacity, there is a special pressure-increased device. Besides, the electric heating device improves the feed expansion rate.

Machine Details

Name: Mixer

Main motor: 4kw

Output: 50kg/time (5~6min each time)

Material: Stainless steel

Function: Mix the raw materials according to the proportion and add a certain proportion of water for mixing.

The operation is simple and the cleaning is convenient.

Name: Screw conveyor

Main motor: 1.1kw

Material: Stainless steel

Output: 0-1000kg/h

Function: The raw materials mixed in proportion are transported to the extruder, with simple operation, no leakage, and no pollution.

Name: DSE70 double screws extruder

Main motor: 30kw (frequency control)

Feeding motor: 0.75kw (frequency control)

Rotary cutting motor: 0.75kw (frequency control)

Total heating power: 14kw

Output: 200~250kg/H

Screw length: 1520mm

Screw diameter: 70mm

Screw material: 38CrMoAl

Oil pump motor: 0.37kw

Name: Electric dryer

Heating: electric heating

Circulating fan: 0.37kw

Moisture exhaust fan: 0.37kw

Function: Dry the product to remove moisture and increase the shelf life

Using frequency conversion speed regulation, the speed is slow, consistent, and stable which has a good protective effect on the motor, bearings, etc., and the chain transmission makes the material drying time longer, the drying effect is good, and the heat utilization rate is high.

1) All fish food machines are made of SS material to ensure product quality.

2) The whole fish food line is completely continuous and automatic.

3) Our company can provide different types of fish feed formulas according to your need.

4) The shape and size of the final fish feed can be changed by changing the mold of the extruder.

5) We can provide different sizes of die for free. (3-6 pcs)

6) We can also provide a packaging machine to work with the fish feed production line (depending on your specific needs).

How to make fish feed

Crushing process:

The raw materials in the pulverized silo are fed into a pulverizer to be pulverized into powdery raw materials, and then distributed to each batching bin by a conveyor according to the raw material type, and the main equipment is a pulverizer. The purpose of the comminution is to increase the specific surface area of the feed and to improve the utilization of the feed by the animal.

Mixing process:

the process of uniformly mixing the ingredients of the batching scale, the core equipment is the mixer. Ultimately affect the feeding effect. Mixing should be controlled well, the uniformity is gradually reached the best uniformity with the increase of mixing time, but after mixing evenly and then prolonging the mixing time, the delamination of raw materials will occur.

Extruder:

The fish pellet machine used for production is mainly a single-screw extrusion expander, which can be further divided into a dry extrusion extruder and a humidity extrusion extruder. The extrusion equipment currently used is mostly wet and dry. Using different parameters, the extruder can produce buoyant, sinking, slow feed, and semi-wet feed, which can adapt to the feeding requirements of various aquatic animals.

Dryer and Cooling:

In the process of extruding, a large amount of heat is generated due to the introduction of high-temperature and high-humidity steam while the material is squeezed, which makes the temperature and humidity of the extruded particles higher. For adhesion and mildew, the moisture must be reduced to below 14%, and the temperature must be lowered to below 8°C higher than the air temperature. SKLN counterflow cooler is used for cooling.

Seasoning:

The machine for flavoring various foods and feeds, during continuous processing machine can mix and coat the liquid, powder, and oil to make the outlook smooth and uniform and improve the feed test and quality.

Packaging:

The process of weighing, bagging, and slitting the finished product with automatic packaging equipment. Generally, the finished products are shipped in two forms: bulk and bagged. Due to the restrictions of transportation equipment and large-scale feeding, the bagging method is often adopted. The automatic weighing system can weigh different feeds according to customer needs.