Snack Food Extrusion
puffed food extruder is a new type of twin screw extruding food machine studied and developed by ourselves on the basis of learning from advanced technology in the world so that its technical performance and quality of products both reach to the most advanced in the world. This line will finish mixing, extruding, cutting, spraying, and producing in onepass operation automatically. This has features of lots of types, flexible collocation, extensive applied materials, various products and easy operation.
Description
snack food extrusion Description
The Maize Puff Making Machine production line is full-automatic integrated gear for continuous corn puffed snack manufacturing, covering raw material mixing, extrusion puffing, forming, drying, seasoning and packaging in one set. Adopting mature twin-screw snack food extrusion technology, it delivers consistent puffing effects with adjustable product texture and shapes. Operators can switch molds and tweak process parameters to make corn puffed strips, balls, rings and more shapes. This line features high automation, big capacity, low power loss and easy operation. It fits multiple raw materials well, processing pure corn powder as well as rice, wheat and other grain flours. Suitable for food factories of all scales, it supports standardized, high-efficiency mass production of maize puffed snacks to satisfy diversified high-end market needs for puffed foods.
Production line flowchart
Mixer →Screw Conveyor→Extruder→Hoister→ Dryer→ VibrationScreen →Hoister→Seasoning roller → cooling machine
|
No. |
Name |
Model |
Quantity |
|
1 |
Mixer |
BFJ |
1 |
|
2 |
Vacuum suction machine |
ZKSL |
1 |
|
3 |
Twin screw extruder |
DSE85 |
1 |
|
4 |
Cooling tower |
LQST |
1 |
|
5 |
Air conveyor |
FSJ |
1 |
|
6 |
Dryer |
KBKX |
1 |
|
7 |
Hoister |
TSJ |
1 |
|
8 |
double drum |
PTGT |
1 |
|
9 |
Oil Sprayer |
PYJ |
1 |
|
10 |
Cooling conveyor |
LQSS |
1 |
Puff snack food extrusion core equipment
mixer
It thoroughly blends base materials including flour, corn flour and water to form evenly mixed raw materials with consistent texture, laying a steady material foundation for follow-up snack food extrusion and puffing, and guaranteeing seamless processing flow in subsequent working procedures.
Extruders
It leverages twin-screw extrusion, conveying and shearing forces. Under high temperature and pressure within the barrel, it completes snack food extrusion to mold raw materials into semi-finished goods with various sizes and shapes.
Oven
After snack food extrusion, it dries semi-finished products to eliminate extra moisture and accurately regulate moisture content to food storage standards. It avoids dampness and mildew during later seasoning, packaging and delivery, greatly prolonging the shelf life of finished snacks.
Seasoning roller
Post snack food extrusion, puffed snacks are tumbled inside this roller to evenly wrap seasoning powder all over surfaces. Operators can accurately adjust seasoning dosage and adhesion performance, delivering uniform, standardized flavor for finished products.
Client Cases
maize puff making machine for sale Russia
Project time: June 2022
Capacity: 200-250kg/h
Cost: approximately： USD 40,000-USD47,000
Production cycle: 40 days
Installation period: 7 days
Number of employees: 8
Bulgaria Maize Puff Making Machine Project Case
Project time: September 2021 Capacity: 200-250kg/h
Cost: approximately USD 42,000-USD46,000
Production cycle: 40 days Installation period: 7 days Number of employees: 3
maize puff making machine for sale Czech Republic
Project time: March 2016
Capacity: 350-500kg/h
Cost: approximately USD 70,000-USD77,000
Production cycle: 40 days
Installation period: 6 days
Number of employees: 5
maize puff making machine for sale Georgia
Project time:2020.8
Capacity:100-150kg/h
Cost: approximately USD 28,000-USD31,000
Production cycle: 30 days Installation period: 9days Number of employees: 5
maize puff making machine for sale Yemen
Project time:2017.12
Capacity:100-150kg/h
Cost: approximately USD 35,000-USD38,000
Production cycle: 35 days
Installation period: 5days
Number of employees: 5
maize puff making machine for sale Australia
Project time:2019.11
Capacity:300-500kg/h
Cost: approximately USD 65,000-USD69,000
Production cycle: 40 days
Installation period: 7days
Number of employees: 5
Our Services
1. Customized machine layout design to meet all production needs.
To guarantee smooth and efficient operation of twin-screw snack food extrusion production lines, we provide customized factory layout design services. Core Services: Custom equipment layouts and construction drawings tailored to your factory conditions for scientific, high-efficiency snack food extrusion line arrangement. Design Standards: Designs follow your factory size, load-bearing, water and power layout, combined with equipment specs, process flow and safety operation rules. Advantages: Eliminate installation obstacles, low space utilization and expensive later reconstruction from generic layouts, supporting fast stable startup and higher factory productivity. Workflow: Demand communication, factory data collection, engineer customization, drawing optimization, drawing delivery and optional on-site technical guidance.
2.Rigorous factory testing to solidify equipment quality.
To guarantee smooth commissioning and stable running of twin-screw snack food extrusion lines, we supply strict factory pre-test services. Core test: Full inspection on each snack food extrusion line to meet quality standards and match on-site production demands. Test items: Main unit speed stability, uniform material extrusion, precise temperature control and safety device performance to eliminate hidden faults in advance. Service support: Remote live test viewing or on-site factory visits for operation training to shorten your on-site commissioning cycle. Value: Avoid post-installation breakdowns, cut preparation and maintenance costs, and sustain continuous high-efficiency snack food extrusion production.
3.Professional packaging and shipping to ensure equipment arrives in good condition throughout the process.
We offer full packaging & shipping protection for twin-screw snack food extrusion lines during transit. Professional packaging: All machines and core parts are wrapped with stretch film; fragile key components get reinforced brackets to avoid collision damage. Custom wooden cases are available on request, with all packaging solutions confirmed with clients pre-shipment. Standard delivery assurance: Professional lifting tools handle loading/unloading. Cargo positions are arranged scientifically by equipment weight and dimension, then firmly fastened multi-way to stop shifting or impact, delivering complete undamaged snack food extrusion production lines.
FAQ
Q: As the core of the production line, what are the compatibility advantages of square barrel extruders compared to other models?
A: This machine adopts an alloy wear-resistant barrel and modular screw structure, fitting diverse raw materials and lowering screw replacement costs production. Equipped with a water-cooled precise temperature control system, it maintains stablesnack food extrusion and fully retains the fluffy texture of raw materials. Supported by PLC intelligent control, the equipment delivers easy operation and highly accurate parameter setting.
Q: What are the main types of spray guns used in puffed food production lines?
A: These extrusion parts used for snack food extrusion fall into two types: single-barrel fuel injectors and twin-barrel fuel injectors.
Q: How well does the entire production line adapt to raw materials? Can it process puffed grain foods?
A: It supports flexiblesnack food extrusion, capable of handling pure corn flour to make classic corn puffed foods, as well as rice, wheat, millet and other single or mixed grain flours.
Q: Besides equipment, do you provide support for popular snack recipes and processing technologies?
A: Yes. We not only supply high-performance snack food extrusion production lines, but also aim to be your reliable long-term partner for all snack food extrusion processes. We have a complete recipe library covering conventional and innovative formulas including cheese balls, vegetable strips and high-protein nutrition bars for your early project reference. What's more, our professional technical team offers customized recipe optimization and process tuning services. We help you make full use of local raw materials to develop snacks matching local taste, texture and nutrition standards, shortening your product launch cycle and boosting your market competitiveness.
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