Fully Automatic Corn Puffs Production Line

Puffed Food Extruder

The extruder has a screw and a screw sleeve, which have the functions of mixing and kneading. After the raw materials enter the expansion chamber, they are squeezed, rubbed, sheared, etc. between the screw sleeves. The internal pressure continues to rise, up to 4Mpa, and the temperature continues to rise, up to 140 degrees Celsius. Within 3-7 seconds, the temperature and pressure increase sharply, and the organizational structure of the material changes, further gelatinizing the starch, denaturing the protein, destroying the crude fiber, and killing harmful bacteria such as salmonella. When high-temperature and high-pressure materials come out of the discharge port, their pressure is suddenly released in an instant, and the water partially flashes. After cooling, the materials take on a loose and porous structure, and after expansion, the materials take on the shape of lumps, flocs or coarse chips.

① Mixer → ②Screw conveyor → ③ Extruder → ④ Air conveyor → ⑤ Dryer → ⑥ Hoister → ⑦ Flavoring line → ⑧ Cooling conveyor

The production process of puffed food is very important, which is the key to ensuring product quality and taste. Every aspect of the production line needs to be carefully designed and optimized to ensure that the final product meets customer needs and expectations.

The first is the powder mixing machine, which can evenly mix powders of different ingredients to ensure stable quality of the final product. Next, the screw feeder delivers the mixed raw materials to the extruder. The extruder converts the mixed powder into products of uniform shape and size. The elevator sends the product to the dryer, where the water gradually evaporates, making the product crispier.

The double-drum seasoning machine sprays seasonings evenly on puffed foods to bring a delicious taste to the products. After that, the cooling conveyor cools the product to ensure that the product does not become soft, and finally the packaging machine packages the product.

Every link in the production line requires meticulous operation and scientific management, so that high-quality puffed food can be produced and win the recognition and trust of customers. Our team will provide customers with the most appropriate production line configuration and technical support based on their actual needs and requirements to ensure stable product quality, long life, and excellent cost performance. Let us work together to build a better future!

1. Lubricating oil cooling system. The lubricating oil cooling system is a very important part of the machine equipment. Lubricating oil plays a very important role in the operation of equipment, effectively reducing wear and energy loss between equipment. However, as the operation time of the equipment increases, the lubricating oil will deteriorate due to high temperature, greatly reducing the performance and life of the equipment. In order to ensure the normal operation of the equipment, we need to use a lubricating oil cooling system to cool the lubricating oil to maintain its good quality.

2. Automatic solenoid valve controls the water cooling system. The automatic solenoid valve is an essential component of modern water cooling systems. This device helps maintain the optimum temperature of the cooling water by regulating the flow of water through the cooling system.

3. High-strength gearbox, good stability. The high-strength gearbox allows the machine to handle heavier loads and perform more difficult tasks with ease. This makes it possible to complete jobs that would otherwise be impossible or require significant additional manpower or expensive equipment. Secondly, because high-strength gearboxes are so reliable, they require less maintenance and have a long service life, reducing costs in the long run. Third, the stability of the high-strength gearbox makes operation safer, reducing the risk of accidents and injuries to the machine and its operator.

4. Automatic temperature control, after setting the temperature of each heating zone, automatically heat the material to the given temperature

5. Combining screws makes it easier to produce different products.

1. Choose us, we will use our expertise to help you understand our equipment faster.

2. Our company has rich export experience and has exported production lines with different outputs.

3. If you don't know much about the puffing production line, we can clearly introduce each of our equipment one by one.

3. We will formulate a suitable process flow according to your requirements for the production line. According to your budget, recommend the most suitable machine for you

4. If you want to investigate whether the equipment is feasible, we will help you provide all the costs you want to know.

You don't need to worry about packaging and transportation issues, we have reliable logistics and transportation, additional insurance to ensure the safe delivery of equipment.

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