Corn Puff Food Making Machine

1.certification：CE ISO SGS
2.Motor:Siemens，ABB or Chinese Brand
3.Electrical components: Schneider, Delta, or Chinese brands
4.capacity：100-500kg/h
5.Screw type: twin-screw complete screw, combined screw
6.Material：stainless steel

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Description

Introduction

The puffed snack production line is a modern and innovative manufacturing process that produces delicious and crispy snacks loved by people of all ages. It is a comprehensive process that involves several stages and machines that work together to produce quality snacks.

The production line usually starts with the selection and purification of raw materials such as corn and rice. These materials are then milled into flour, which is screened to remove impurities. After that, the flour is mixed with water and other ingredients, such as spices, cheese, or sugar, to create a dough.

The dough is then fed into the extruder, which shapes it into the desired size and shape of snack. The extruder uses heat and pressure to puff the snack, giving it a light and airy texture. After puffing, the snack is dried and cooled using conveyor belts and other specialized machines.

Next, the snack is flavored and seasoned using various ingredients, such as salt, cheese powders, and other natural flavorings. The final step is packaging, where the snacks are sealed in an airtight container to maintain their freshness and crispiness.

The puffed snack production line is efficient, hygienic, and reliable, with the capacity to manufacture a large volume of snacks in a short time. It provides a wide range of snack varieties and flavors that are enjoyed by people worldwide. The production line creates employment opportunities and contributes to the growth of the economy. It is an excellent example of modern food processing technology that meets the demands of the ever-evolving snack market.

Products video

Sample Display

product-1270-361

Product raw material

1673102245725

How to improve the puffing degree of raw materials

In the production process of puffed food, uneven product discharging and spraying often occur, which affects the degree and effect of puffing. Now I would like to share with you some troubleshooting methods.

First: Control of puffing equipment
Different puffing equipment vary in the degree of puffing. Generally speaking, puffing equipment can control the time, temperature and pressure of raw materials under heating and pressurization conditions, thereby affecting the puffing degree of raw materials. By adjusting the parameters of the puffing equipment, different degrees of puffing effects can be achieved.
Second: raw material ratio
The raw material ratio of puffed food also has a certain impact on the degree of puffing. Some raw materials contain high moisture and starch content, and these ingredients will expand under heating and pressure conditions, thus affecting the puffiness of the final product. Therefore, the expansion degree of the product can be controlled by adjusting the raw material ratio.
Third: Moisture Control
The moisture content in the raw materials also has an important impact on the puffing degree. During the puffing process, moisture is converted into steam under heating and pressure conditions, thereby pushing the raw material to expand. Proper control of moisture content can affect the puffiness of the product.
Fourth: Pressure Control
During the puffing process, factors such as time and pressure under pressurized conditions will also affect the puffing degree of the raw materials. Generally speaking, higher pressure can promote the expansion of raw materials, while lower pressure can inhibit expansion. By adjusting the pressure conditions, the puffing degree of the product can be controlled.

In short: It should be noted that there may be differences in different puffed food production processes and equipment, so in the specific production process, adjustments and optimization need to be made according to the actual situation. At the same time, in order to ensure the quality and taste of the product, strict quality control and testing are also required.

Flow Chart

① Mixer → ②Screw conveyor → ③ Extruder → ④ Air conveyor → ⑤ Dryer → ⑥ Hoister → ⑦ Flavoring line → ⑧ Cooling conveyor

machine Parameters

Model	Installed Power	Power Consumption	Output	Size of production line
DSE 65	74 kW	52 kw	100-150 kg/h	17x1.3x2.2(m)
DSE 70	105 kW	75 kw	200-260 kg/h	20x1.5x2.2(m)
DSE 85	205kw	150 kW	350-500kg/h	30x1.5x2.6(m)

Main Machine Details

machine features

The puffed snack extruder is a versatile machine that is widely used in the food processing industry. It is designed to produce a range of snack products, including puffed rice, corn, wheat, and other grains. Here are some of the unique features of the puffed snack extruder:

1. High Production Capacity: One of the key benefits of the puffed snack extruder is its high production capacity. It can produce snacks on a large scale, making it ideal for industrial use.

2. Customizable: The extruder can be customized to produce different shapes, sizes, colors, and flavors of snacks. This means that manufacturers can cater to a diverse range of consumer preferences.

3. Efficient Processing: The machine is designed to process raw materials quickly and efficiently. It can process grains into puffed or expanded products in a matter of seconds.

4. Cost-Effective: The puffed snack extruder is a cost-effective solution for snack production. It does not require a large workforce or extensive manual labor, which can help to reduce production costs.

5. Easy to Operate and Clean: The machine is relatively easy to operate, maintain, and clean. It requires minimal training and can be easily integrated into existing production lines.

Overall, the puffed snack extruder is a powerful and versatile machine that can help manufacturers produce high-quality snack products efficiently and cost-effectively. Its unique features make it an essential tool in the food processing industry.

Our advantages

Compared with trading companies, we as a manufacturer have several advantages.
1: First of all, manufacturers have an in-depth understanding of the products they produce and can provide customers with detailed technical support. They are also able to identify and resolve any issues that may arise during production.
:2: We have the ability to customize products to meet specific customer needs. We can offer a variety of processing options including different shapes, flavors and textures. Trading companies may not have the same degree of flexibility and may be limited to the products they have in stock.

3: We manufacture our products ourselves, so you can be assured of product quality and consistency. We can also offer better pricing because we don't rely on middlemen to negotiate prices.

4: Because we rely on repeat business, we also invest more in our customers' success. We can provide ongoing technical support and assistance for any issues that arise.

Overall, working with us offers several advantages over working with a trading company, including technical expertise, customizability, consistent quality, better pricing, and ongoing support.

1673008085564

Packing & Shipping

You don't need to worry about packaging and transportation issues, we have reliable logistics and transportation, additional insurance to ensure the safe delivery of equipment.