Bugles Crispy Processing Line

Bugles Crispy Processing Line

 

 

The Bugles Crispy Processing Line is compatible with common raw materials for fried snacks, including wheat flour, corn flour, rice flour, and tapioca starch. It does not require expensive special raw materials; standard food‑grade ingredients are sufficient to meet the production requirements for high‑quality fried bugles crisps, greatly lowering your raw material procurement costs.

 

Our sales staff will adjust the production line configuration for customers based on the specific products they want to make. Customers only need to send us the final product picture

 

Fully automatic production line: Mixer → Screw conveyor → Extruder → Cutting machine → Hoister → Rolling drum screen → Hoister → Fryer → Vibration deoil machine → Hoister → Single roller → Cooling → Packing machine

 

Semi-automatic production line: Mixer → Extruder → Cutting machine → Rolling drum screen → Fryer → Vibration deoil machine → Octangle flavouring drum → Packing machine

 

 

The extrusion technology platform adopted in this Bugles Crispy Processing Line features strong versatility and scalability. Its core process is highly compatible with extrusion systems dedicated to the production of various fried snacks. Customers can flexibly switch between different fried snack recipes or expand their product portfolio under the same technical framework, maximizing the return on equipment investment and seizing market profit opportunities in a timely manner. System No. name model QTY Mix system   1 Mixer BFJ-1 1 2 Screw conveyor LXSL-1 1 Extrusion system 4 Extruder DSE65/70 1 Frying system 5 Hoist TSJ-1 1 6 Fryer YZG-1 1 Seasoning system 7 Seasoning system DGT-1 1 Cooling system 8 Cooling conveyor LQSS-1 1

 

 

1. Straight-cut rotary cutter cover: convenient and quick, reducing the need for frequent parts replacements in traditional equipment, helping Doritos chips making machines quickly adjust process parameters and improve production flexibility.

2. Built-in oil tank: water-cooled oil is sprayed onto gears and bearings, ensuring sufficient lubrication and cooling, extending service life, and ensuring stable operation of Doritos chips making machines under high temperature and high pressure environments.

3. Electrical components are from internationally renowned brands such as Siemens and Schneider Electric (customers can also choose to customize other brands), providing precise and reliable automated control for Doritos chips making machines, ensuring product consistency.

 

 

 

Question 1: Which production line capacity is most suitable for someone new to fried food?

Answer 1: If you are new to the industry, we recommend starting with a small-scale Bugles Crispy Processing Line with a capacity of 100–200 kg/hour. It requires lower initial investment and operational risk. You can begin with trial production to explore the local fried snack market and small e-commerce orders. After your sales become stable, you can upgrade to medium or large-scale production lines. We will provide a free customized phased production plan based on your budget and local market demand, helping you avoid blind investment and capital occupation.

Question 2: How can I precisely control the oil temperature during fried snack production to prevent the food from burning on the outside and raw on the inside?

Answer 2: The Bugles Crispy Processing Line is equipped with a stainless steel continuous fryer with automatic oil temperature control. You can set an accurate temperature between 80–200℃ according to product characteristics such as shape, thickness and moisture content. Meanwhile, adjust the conveying speed of the frying system to ensure uniform heating. Regular calibration of the temperature sensor ensures real-time accurate temperature display, fundamentally solving the problem of overcooked exterior and undercooked interior.

Question 3: When producing crispy fried snacks, how can I ensure that the food is cut to a uniform size to improve the product's appearance?

Answer 3: The forming and cutting system of the Bugles Crispy Processing Line supports automatic sizing and precise adjustment. You can set the target shape and dimension parameters according to the required bugles product. The feeding and extrusion speed is matched with the cutting rhythm to ensure even material distribution without accumulation. Supported by a stable transmission system, it guarantees consistent size and shape for each product, greatly improving the appearance and uniformity of finished fried snacks.

Question 4: How can waste oil from frying snacks be treated in a more environmentally friendly way and reduce production costs?

Answer 4: The oil filtration system matched with the Bugles Crispy Processing Line can perform fine physical filtration on frying oil, removing food residues and impurities effectively. Filtered oil can be reused for frying, reducing oil consumption. Waste oil that can no longer be used should be collected uniformly and handled by qualified professional institutions. This not only meets environmental protection standards but also significantly reduces raw material costs in fried snack production.

 

• Inside package is plastic film, outside is a wooden or plywood case (based on the customer's need).

• Only plastic film nude packing with wooden pallets.

 

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