Corn Flakes Production Line
Specializes in large‑scale breakfast cereals and corn‑flakes production. Our **corn flakes production line** delivers intelligent equipment and end‑to‑end processing solutions covering formula design through finished‑product manufacturing, integrating mixing, extrusion molding, chipping, baking and flavoring with 100‑1200 kg/h capacity. We offer custom solutions and one‑on‑one technical support tailored to capacity, formula and budget. Our food extruders feature personalized configurations, and products exported to over 90 countries win wide customer recognition.
Description
Products video
Applications of corn flakes production line
Twin‑screw food extruders serve as core equipment for breakfast cereals and the corn flakes production line, and are widely adopted in industrial‑scale ready‑to‑eat cereals and corn flakes manufacturing. By swapping different molds and matching subsequent pressing procedures, the unit flexibly makes diverse shapes including flakes, stars, rings and spheres. Blending corn flour and other cereal powders with custom formulas, it also yields corn goods, mixed‑grain items, fortified foods and fruit‑vegetable‑flavored products, catering to mass‑consumption, healthy light‑meal, children‑snack and functional‑breakfast markets.
Configuration of corn flakes production line
We can customize a corn flakes production line for you based on your factory conditions and production needs, with professional engineers providing tailored solutions. This corn flakes production line features flexible capacity ranging from 100–1200 kg/h and full‑automation covering raw material proportioning, extrusion puffing, chipping, drying, baking, seasoning and cooling. Our engineers optimize equipment layout, energy consumption and operating procedures according to your actual processes and budget to guarantee stable operation and crispy, uniform finished products. Focusing on easy maintenance and production safety, we deliver a complete one‑stop engineering solution.
corn flakes production line machine detail
Our latest projects
Shanghai Jwell machinery Workshop co-operation projects
Mixer: Thoroughly mixes basic grain powders such as corn flour and wheat flour with water, oil, nutritional additives and seasonings for use in the corn flakes production line and corn flakes production machines.
Extruder Machine as the core equipment of the corn flakes production line, it uses high temperature and high pressure to fully expand, plasticize, and cook the fed grain raw materials, forming a dense and highly extensible intermediate. This lays the foundation for the subsequent tableting process.
Tableting press machine With the corn flakes production line, it presses the material extruded from the corn flakes extruder into uniform thin sheets for corn flakes production. It ensures that the finished corn flakes have a uniform shape and meet subsequent processing and product standards
Equipment Configuration List of corn flakes production line
|
No. |
Name |
Type |
Quantity (set) |
|
1 |
Mixer |
BFJ |
1 |
|
2 |
Screw conveyor |
SLJ |
1 |
|
3 |
DSE65 twin screw extruder |
DSE65 |
1 |
|
4 |
Vibrating screen |
ZDS |
1 |
|
5 |
Air conveyor |
FSJ |
1 |
|
6 |
Flaking Machine |
YPJ |
1 |
|
7 |
High Z type hoist |
TSJ |
1 |
|
8 |
Electric dryer(5 *5m) |
HGJ |
1 |
|
9 |
Z type hoist |
TSJ |
1 |
|
10 |
Vibrating feeder |
ZDS |
1 |
|
11 |
High temperature oven |
HGJ |
1 |
|
12 |
Z type hoist |
TSJ |
1 |
|
13 |
Hot air seasoning drum |
GT |
1 |
|
14 |
Sugar cooking machine & Sugar storage tank & Sugar sprayer |
PTJ |
1 |
|
15 |
Climbing hoist + Electric dryer(3 *5m) |
HGJ |
1 |
|
16 |
Cooling Conveyor |
LQSS |
1 |
Projects of corn flakes production line
Argentina
Nigeria
Russia
Thailand
Services of corn flakes production line
Pre-sales Service
We offer pre‑sales one‑on‑one consultation for your corn flakes production line, delivering free design, selection advice and analysis to help clients lower investment risks.
In-sales Service
We offer full‑process support for your corn flakes production line, including equipment testing, on‑site commissioning, formula optimization and one‑on‑one training to get clients into fast production.
After-sales Service
We deliver long‑term after‑sales support for your corn flakes production line, offering timely fault handling, lifetime spare‑parts supply and technical upgrades to secure stable production and quality.
FAQ
FAQ
Q: How to solve the problem of sugar coating peeling off and sticking after spraying sugar onto cornflakes?
A: The key is to control the viscosity of the sugar solution and the dryness of the material surface. First, adjust the parameters of the sugar boiling machine to control the viscosity of the sugar solution at 150-200 mPa·s, avoiding it being too thin or too thick; before spraying sugar, ensure that the hot air roller reduces the moisture content of the cornflakes to below 8%, and that the surface is dry and free of moisture; immediately after spraying sugar, send them to the inclined oven to quickly solidify the sugar coating, while controlling the speed of the cooling conveyor to prevent the sugar coating from cracking and peeling off due to excessive cooling.
Q: The cornflakes have a dark and dull color, which does not meet market aesthetics. How to optimize this?
A: Adjustments are needed in both temperature control and raw material processing. The high-temperature oven baking temperature should be controlled between 180-200℃ to avoid overheating and caramelization; the temperature at the front end of the twin-screw extruder should be appropriately reduced to minimize premature caramelization of the raw materials; the raw material should be selected from mold-free and impurity-free grain flour, and pre-treatment should be performed if necessary to remove impurities. A small amount of edible-grade vegetable oil should be added to the formula to enhance the gloss of the finished product and make the color more uniform and bright.
Q: What size site and supporting conditions are required for a small processing plant (capacity 100-150kg/h) to configure a production line?
A: Site Requirements: The total floor area should be approximately 80-120㎡, with a layout divided into zones according to the process of "raw material pre-treatment - puffing extrusion - tableting - baking and seasoning - cooling and packaging," allowing space for equipment maintenance and material turnover, while ensuring adequate ventilation and drainage in the workshop. Supporting Conditions: Ensure suitable voltage and water supply to meet the needs of raw material mixing and equipment cleaning; the site should facilitate the transportation of raw materials and finished products, and be close to the supply locations of raw materials such as corn flour and mixed grain flour to reduce procurement costs.
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