Breakfast Corn Flakes Processing Machine
1.certification:CE ISO SGS
2.Motor:Siemens,ABB or Chinese Brand
3.Power:22/37/75kw
4.capacity:100-500kg/h
5.Voltage:3phase380v50hz,can be customized
6.Material:stainless steel
Description
Product Detail
Breakfast cereal is one of the essential foods in our daily life. It is not only rich in nutrients, but also has a crispy taste. Now, with the continuous development of technology, our breakfast cereal production lines are becoming more and more advanced.
Using advanced puffing technology, we can process various cereal raw materials and instantly puff them into crispy breakfast cereals. In the entire production line of ingredients, mixing, puffing, drying, seasoning, cooling, packaging and other links, we use automated processing to achieve fast production efficiency and reliable quality.
Our breakfast cereal production line is not only to pursue economic benefits, but also to meet the needs of consumers for healthy diet. Through our production line, we can ensure that the nutrients of the grains will not be lost and their taste and flavor will be better maintained.
As a responsible company, we have been committed to providing consumers with high-quality breakfast cereal products. We believe that with the support of our continuous efforts, our production lines will become more complete, and our products will become more and more trustworthy by people.
Therefore, we call on consumers to buy our breakfast cereal products with confidence and believe that our production line will definitely bring you a healthier and more delicious experience!
Product Sample


Flow Chart

Mixing → Extrusion → Tabletting → Drying → Baking at high temperature → Coating with sugar
Technical Parameters
|
Model |
Installed Power |
Power Consumption |
Output |
Size of production line |
|
DSE65 |
74 kw |
52kw |
100-150 kg/h |
17x1.2x2.2(m) |
|
DSE70 |
95 kw |
70kw |
200-250 kg/h |
20x1.5x2.2(m) |
|
DSE85 |
139 kw |
104kw |
300-500 kg/h |
28x3.5x4.3(m) |
process introduction:
1 Ingredients: The ingredients of corn flakes are very important. The seasoning must ensure good taste, especially the requirements for corn raw materials, which are directly related to whether high-quality corn flakes products can be made, as well as the proportion and content of various nutrients. .
2 Extrusion and ripening molding: The extrusion and ripening molding process of corn flakes is the key to producing high-quality corn flakes. Only in this way can dense, hard and crisp corn chips with outstanding flavor be made.
3. Cutting: Cut the material extruded and matured by the twin-screw extruder into granular materials of the same size. The material is translucent.
4 Pre-drying: The cut and shaped materials enter the dryer for pre-drying. After drying, the surface forms a certain tension and no longer adheres to each other, which is conducive to the smooth progress of tableting.
5. Tablet pressing: The tableting process is also the key in the production of corn flakes. The requirements for the tablet press are very high. The surface of the roller must have a high smoothness and the roller must be constant temperature.
6. High-temperature baking: The baking process is crucial to whether the corn flakes have a hard, crisp, dense structure and outstanding corn flavor.
7 After the baked corn flakes are cooled, they become corn flake products. Nowadays, there are also many corn flakes that undergo post-process processing, such as coating with sugar, frying with salt or coating with chocolate. Most of them are based on market taste.
8 After being sprayed and seasoned, the product is baked again to stabilize the product shape. After dissipating heat, it enters the packaging and packaging section.
Extruder & Dryer Details


Dryer
1. The oven has the compact structure, small occupying, large drying area and high thermal efficiency.
2. The heat preservation use the stainless steel; it is suitable for food industry.
3. The running speed of belt net can be controlled (frequency).
4. The temperature can be controlled willfully and designed according to the need.

Hot air baking machine
To bake the corn flakes and make it puff enough to get crisp taste
Temperature: 255-300℃

Climbing dryer
To dry the corn flakes again, Dry cornflakes to optimum condition
Hoister Stable transportation
Mesh material: SS304 stainless steel
Certification

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