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Puff Food Making Extruder Machine

1.certification:CE ISO SGS
2.Motor:Siemens,ABB or Chinese Brand
3.Electrical components: Schneider, Delta, or Chinese brands
4.capacity:100-500kg/h
5.Screw type: twin-screw complete screw, combined screw
6.Material:stainless steel

Description
Introduction

Puffed snacks are a popular type of snack food that has been enjoyed by people of all ages across the globe. These snacks are typically made by puffing or expanding a variety of ingredients such as corn, rice, wheat, and potato using a mixture of heat and pressure.

One of the main benefits of puffed snacks is their delicious taste and texture. They are crunchy, light, and enjoyable to munch on. Additionally, they come in many different flavors like BBQ, cheese, and sour cream which makes them a great choice for people with varied taste preferences.

Another advantage of puffed snacks is their convenience. They are easy to carry around and can be eaten on the go. They make for great travel snacks, lunchbox fillers, and party treats.

Due to their popularity and demand, many companies are producing puffed snacks that are free from artificial colors, flavors, and preservatives. This makes them a healthier option compared to other snacks like chips and cookies.

 

 

Sample Display

Puffed snacks are a type of crispy, airy snack that are loved by many people, young and old alike. They are shaped like small balls or elongated rings, and are often flavored with a variety of savory or sweet flavors.

The texture of puffed snacks is light and crunchy, almost like biting into a cloud. They are made by puffing up grains such as rice, corn or wheat and are often fortified with added vitamins and minerals. Because of their light and airy texture, they are very satisfying to eat and are perfect for snacking in between meals, while watching TV or playing games.

In terms of taste, puffed snacks can be either savory or sweet, depending on the choice of seasoning. Savory flavors may include cheese, sour cream and onion, barbecue, or chili lime, while sweet flavors may include caramel, chocolate, or strawberry. The flavors are designed to tantalize your taste buds and keep you coming back for more.

product-1270-361

 

Flow Chart

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① Mixer → ②Screw conveyor → ③ Extruder → ④ Air conveyor → ⑤ Dryer → ⑥ Hoister → ⑦ Flavoring line → ⑧ Cooling conveyor

Parameters for your Reference

 

Model

Installed Power

Power Consumption

Output

Size of production line

DSE 65

74 kw

52 kw

100-150 kg/h

17x1.3x2.2(m)

DSE 70

105 kw

75 kw

200-260 kg/h

20x1.5x2.2(m)

DSE 85

205kw

150 kw

350-500kg/h

30x1.5x2.6(m)

 

Main Machine Details

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1. Feeder: The feeder of the twin-screw extruder is designed to evenly and consistently feed the raw materials into the extrusion chamber. This allows for precise control of the composition and quality of the snack products. The feeder is easy to operate, clean, and maintain, which saves time and effort for operators.

 

2. Extrusion chamber: The extrusion chamber is a crucial part of the extruder, where the raw materials are heated, mixed, and extruded. The twin-screw design provides high shear forces, which allows for greater control of the product texture and consistency. The extrusion chamber is also easy to clean and maintain, which reduces downtime and increases productivity.

 

3. Barrel and screw: The barrel and screw of the twin-screw puffed snack extruder are designed to withstand the high temperatures and pressures generated during the extrusion process. The screw is self-cleaning, which prevents clogging and reduces the need for frequent cleaning. The use of high-quality materials in the barrel and screw also ensures a longer lifespan of the machine, resulting in cost savings for the manufacturer.

 

4. Cutter: The cutter of the twin-screw extruder is responsible for shaping the extruded product into the desired size and shape. It is a precision tool that allows for consistent product sizing, which enhances the aesthetic appeal of the snack products. The cutter is also easy to adjust, which allows for versatility in the types of snack products that can be produced.

 

advantages

1. Efficient production: Extrusion technology allows for consistent, high-volume production of puffed snacks. The automated processes significantly reduce the time and labor required to produce snacks compared to traditional cooking methods.

 

2. Customization: Extruders can be modified to produce snacks in various shapes, sizes, and flavors. This flexibility allows manufacturers to cater to a wide range of customer preferences and changing market demands.

 

3. Improved texture and taste: The extrusion process allows manufacturers to control the texture, moisture, and density of the snacks, resulting in a more uniform product with an enhanced taste and texture.

 

4. Extended shelf life: Snacks produced through extrusion have a longer shelf life than those made through traditional cooking methods. This is because the high-temperature processing kills harmful bacteria and other microorganisms, reducing the likelihood of spoilage.

 

5. Cost-effective: The economies of scale achieved through extrusion make it a reasonable investment for snack manufacturers looking to increase production and meet growing consumer demand.

why choose us?

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1. High Production Efficiency: Puffed snack extruder manufacturers use advanced technology to streamline production processes. This means that they can produce large quantities of products in a short amount of time, leading to improved efficiency in the manufacturing process.

2. Customization Options: Puffed snack extruders offer manufacturers the ability to customize their products in terms of shape, texture, and flavor. This makes it easier for snack manufacturers to come up with unique snacks that appeal to their target audience.

3. Higher Product Quality: Puffed snack extruders use high-quality materials that ensure the final product is of excellent quality. The extrusion process ensures that snacks are cooked evenly, which helps to preserve their flavor and nutrient content.

4. Cost-Effective: Puffed snack extruders have the potential to reduce manufacturing costs considerably. The use of advanced technology means there is less labor involved, and the production process is faster, which leads to cost savings in the long run.

5. Versatility: Puffed snack extruders can produce a wide range of snacks, ranging from potato chips to cereals. This versatility makes them an ideal choice for snack manufacturers looking to diversify their product lines.

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