Corn Tortilla Chips Production Line Machine

1.certification：CE ISO SGS
2.Motor:Siemens，ABB or Chinese Brand
3.Electrical components: Schneider, Delta, or Chinese brands
4.capacity：100-500kg/h
5.Screw type: twin-screw complete screw, combined screw
6.Material：stainless steel
7.Extruder type: square barrel, round barrel

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Description

Doritos Tortilla Corn Chips Process Line uses the new technology to replace the traditional production by double screw extrusion type. The Doritos chips-making machine line includes raw material mixing, Extruding, Forming, Frying, De-oiling, Flavoring and Packing. For this Doritos product line, we can get different final chip shapes by changing the roller shape on the forming machine, such as triangles Doritos, square corrugated chips, fish, strips, diamond chips, sticks, bugles, moon, hexagon chips, etc. Additionally, our process line can use a range of grain flour, including corn, wheat, rice, and buckwheat flour. By adding pea flour or bean flour, the line can also produce protein chips. Our tortilla chip machine line has a high capacity range of 100-500kg/hour, ensuring that you can meet the demands of your customers efficiently. The process is easy to operate and fully automatic, and we provide full training for installation and operation

video

working principle

The making of Doritos is a special extrusion process. The cornflour material is wetted with water in a flour mixer and conveyed into twin screw. Doritos is cooled down in a cooler to remove the water. The forming machine passes through different moulds to produce different Doritos. The Doritos are then fried or baked in a deep fryer or baking machine, the whole line work is automated and superbly automated.

Raw Material

Corn flour, wheat flour, rice flour, corn starch and other grains flour etc.

Product Dample

Flow Chart

1. Powder mixing machine: Different types of powder mixing machines can be selected according to the output of the production line.
2. Conveyor: The motor is used to power the screw conveyor to ensure that loading materials is convenient and fast, saving time and effort.
3. Extruder: Different models of twin-screw extruders are selected according to the output of the production line. Different models of extruders have different outputs (multiple models are available).
4. Cutting machine: The specific shape, size, and length can be adjusted and selected according to customer requirements.
5. Fryer: It is divided into an electric fryer and a fuel (gas) fryer, which can be configured according to customer requirements. The oil dumper saves manpower and avoids waste.
6. Seasoning line: There are octagonal cylinder and single drum seasoning lines, which can be configured according to the output.

Technical Parameters

Model	Installed Power	Power Consumption	Output	Size of production line
DSE 65	74 kw	52 kw	100-150 kg/h	17x1.3x2.2(m)
DSE 70	105 kw	75 kw	200-260 kg/h	20x1.5x2.2(m)
DSE 85	205kw	150 kw	350-500kg/h	30x1.5x2.6(m)

Main Machine Details

Mixer

To mix the raw materials evenly, fast speed, no leakage.

Type: Vertical and horizontal type

Motor: 3kw, 4kw, 7.5kw etc.

Material: stainless steel

Extruder (Square barrel type)

Model: DSE65F, DSE 75F, DSE85F

Capacity: 100kg/h to 500kg/h

Material: stainless steel

Cutting machine

Forming

Easy to operate

Material: stainless steel

Fryer

Frying the food continuously

Material: stainless steel

technical parameters

1. The screw is made of alloy (38CrMoAL) by nitriding process, high strength, and wear-resting. And it has a good self-cleaning ability and does not need to discharge or clean the barrel and screw when roasting or replacing materials.

2. It adopts a speed-adjusted converter on the feeding system, extrusion system, and cutting system. Food grade stainless steel twin screw feeding machine guarantees stable materials feeding in the whole food process.

3. The gearbox has an automatic lubrication function, with extended gear life.

4. The radiator is increased on the driving part for a forced cooling effect, and it ensures the extruder operates safely.

5. SIMENS(China) Motor. 6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.