Characteristics Of Different Feed Mixers

Single-shaft screw belt mixer:
1. It is suitable for mixing powdery materials in feed plants and food plants. The ingredients of the mixture are evenly mixed to ensure the quality of subsequent products. The mixing uniformity CV is less than 7%.
2. The mixer is a batch mixer, which adopts the internal and external double-layer spiral belt structure and has good mixing effect.
3. The clearance between the rotor and the cylinder can be adjusted, and Teflon plate can be added to ensure minimal clearance and no residue.
4. The discharge door adopts pneumatic mode, which makes the action more accurate and reliable, and the sealing performance is good.
5. Grease can be added into the barrel, and liquid adding pipeline can ensure the mixing uniformity of liquid and material.
Single-shaft high-efficiency mixer:
1. Short mixing time, high uniformity, high output and low maintenance cost
Compared with spiral belt, paddle and other mixers, the optimized geometric structure and matching blade shape of single-shaft double-layer high-efficiency mixers reduce the mixing time to 1.5 minutes, and can maintain the mixing uniformity CV<5% at different mixing ratios. Compared with the previous spiral belt mixer and paddle mixer, which can mix ten times an hour, the mixing times have been doubled. The maintenance is very convenient. The worn blades can be removed and replaced at any time. This greatly reduces the maintenance cost of mixing fins.
2. Fast liquid addition, multiple head spray and liquid spraying system can be selected
The speed of mixing depends on the nature of the material and liquid to be mixed. The fast mixer is suitable for adding up to 5% of the liquid. The spray system is specially designed for the single shaft high-efficiency mixer to ensure the uniformity of mixing. For products with more liquid, multiple head spray can be selected. The electric heating system is configured according to the standard. The nozzle is easy to replace and clean, and the entire nozzle tube can swing downward. If several different liquids are to be added, multiple pipes must be connected. High-precision liquid quantitative adding system ensures the stability of mixed products.
3. The mixer is convenient for cleaning
The mixer has no place inconvenient for cleaning. The inside of the machine and the stirring paddle can be cleaned quickly and easily. The plates are made of food-grade stainless steel, which is corrosion resistant, improves the service life of the equipment, and ensures the safety of the product.
4. High operation safety
As long as the cleaning door is opened, the single-shaft paddle mixer cannot be started; On the other hand, as long as the mixer is running, it is impossible to open the mixer door. If the operation fails, the mixer stops rotating immediately.
5. No residual pollution
The discharge outlet extends along the length of the entire tank to ensure that the mixed materials can be completely discharged, thus effectively preventing cross contamination. The single-shaft high-efficiency mixer is applicable to all free-flowing dry solids and powders in the food, medicine, chemical and animal food industries. The large discharge door is equipped with rubber sealing gasket, which can ensure absolute reliable sealing even when the raw materials are mixed with relatively fine (200 mesh).
Double-shaft paddle mixer:
1. The classic twin-shaft paddle structure has short mixing cycle and high mixing uniformity. The mixing uniformity CV of general materials is ≤ 5% within 45~90S;
2. Increase the effective mixing volume, with a large variable range of loading coefficient, and the effective volume is 20% - 40% higher than that of similar models;
3. Assembled blade structure can easily adjust the clearance between blade and cylinder, and replace worn blade;
4. The access door with safety lock is convenient for cleaning and maintenance;
5. The machine slot is a unique "W" shape structure with small opening, large middle and narrow bottom, unique shape and reduced residue;
6. The sealing mechanism of the discharge door is reliable and has good sealing performance;
7. Full-length discharge door, quick discharge, short mixing time, about 40-90 seconds, generally in the form of pneumatic flap valve, arc valve tightly embedded in the cylinder, flush with the inner wall of the cylinder, no material accumulation; The standard type can be divided into large door and small door. The large door is opened to the side of the cylinder, and the material is placed clean and fast with less residue;
8. The addition amount of viscous liquid is less than 5%, molasses is less than 1%, and water content can reach 20%.