Extruded Corn Flakes Food Production Extruder
1.certification:CE ISO SGS
2.Motor:Siemens,ABB or Chinese Brand
3.Power:22/37/75kw
4.capacity:100-500kg/h
5.Voltage:3phase380v50hz,can be customized
6.Material:stainless steel
Description
Production process analysis
1 Ingredients: The ingredients of corn flakes are very important. The seasoning must ensure good taste, especially the requirements for corn raw materials, which are directly related to whether high-quality corn flakes products can be made, as well as the proportion and content of various nutrients. .
2 Extrusion and ripening molding: The extrusion and ripening molding process of corn flakes is the key to producing high-quality corn flakes. Only in this way can dense, hard and crisp corn chips with outstanding flavor be made.
3. Cutting: Cut the material extruded and matured by the twin-screw extruder into granular materials of the same size. The material is translucent.
4 Pre-drying: The cut and shaped materials enter the dryer for pre-drying. After drying, the surface forms a certain tension and no longer adheres to each other, which is conducive to the smooth progress of tableting.
5. Tablet pressing: The tableting process is also the key in the production of corn flakes. The requirements for the tablet press are very high. The surface of the roller must have a high smoothness and the roller must be constant temperature.
6. High-temperature baking: The baking process is crucial to whether the corn flakes have a hard, crisp, dense structure and outstanding corn flavor.
7 After the baked corn flakes are cooled, they become corn flake products. Nowadays, there are also many corn flakes that undergo post-process processing, such as coating with sugar, frying with salt or coating with chocolate. Most of them are based on market taste.
8 After being sprayed and seasoned, the product is baked again to stabilize the product shape. After dissipating heat, it enters the packaging and packaging section.
popular shapes

Raw material

process

Product feature analysis
Delicious: Breakfast cereals processed by puffing technology have a crispy texture and fragrant aroma, which greatly increases appetite.
Rich in nutrients: The combination of various cereal raw materials and nutritious ingredients makes breakfast cereals rich in protein, vitamins, minerals and other nutrients to meet the nutritional needs of the human body.
Convenient and fast: The breakfast cereal production line has a high degree of automation and fast production efficiency, and can quickly produce a large amount of delicious and healthy breakfast cereals.
Healthy and environmentally friendly: This production line adopts advanced puffing technology and does not add any additives or preservatives. It is green and environmentally friendly, allowing consumers to eat with confidence.
Extruder Details

Extruder
To extrude the raw materials and make them to the required shape and size of the puff snacks food by mould.
Model: DSE65, DSE70, DSE85
Capacity: 100kg/h to 500kg/h
Material: stainless steel

Flake machine
To flake the puff pellets to the flakes
Visual window for easy observation of product status
Food touch: stainless steel

Dryer
Baking puff snacks food.
Type: electrical, steam, gas fired, diesel fired heating type
Model: KX-3-5, KX-5-5, KX-5-8, KX-7-5, KX-7-8
Capacity: 100kg/h to 10 ton/h
Material: stainless steel

Hot air baking machine
To bake the corn flakes and make it puff enough to get crisp taste
Temperature: 255-300℃

Climbing dryer
To dry the corn flakes again, Dry cornflakes to optimum condition
Hoister Stable transportation
Mesh material: SS304 stainless steel
Certification

Packing

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