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Corn Flakes Production Machines Line

1.certification:CE ISO SGS
2.Motor:Siemens,ABB or Chinese Brand
3.Power:22/37/75kw
4.capacity:100-500kg/h
5.Voltage:3phase380v50hz,can be customized
6.Material:stainless steel

Description
Breakfast cereal production line introduction

Corn flakes are a popular fast food in modern people's daily life. It has many advantages.

First, corn flakes last a long time and are easy to transport. Whether you are traveling, going to work or school, or doing outdoor sports, carrying a bag of cornflakes with you is a very convenient option. Moreover, because the packaging of corn flakes is carefully designed, it is very durable and will not be easily crushed or broken. It is a very practical food.

Secondly, corn flakes have high nutritional value. It is made of corn as the main raw material and is rich in carbohydrates and various nutrients necessary for the human body, such as protein, fat, vitamins, etc. Moreover, through scientific production, corn flakes do not contain additives and preservatives, so you can truly enjoy the delicious taste in a healthy way.

 

Breakfast cereal Sample

The most common shapes of breakfast cereals are balls, rings and flakes. The production of spherical and ring-shaped breakfast cereals is similar to puffed food. They can be produced directly through the extruder and only need to change the mold. But the flaky breakfast cereal is not flaky after it comes out of the extruder and needs a machine to crush it into flakes. If the customer wants to spray sugar, we can configure a complete sugar spray system for the customer: sugar melter, sugar storage tank, and sugar spray machine.

In addition to breakfast cereals in different shapes, there are also various flavor options on the market, such as chocolate, strawberry, vanilla, etc. In order to achieve better taste and nutritional value, each flavor of breakfast cereal uses a different formula. For example, chocolate-flavored breakfast cereals need to add a certain proportion of cocoa powder and powdered sugar to increase the taste, while strawberry-flavored breakfast cereals need to add strawberry powder and certain food colorings.

Breakfast cereals are one of modern people's favorite breakfast foods because breakfast cereals can quickly replenish the nutrients needed by the body and are very convenient and fast. Therefore, breakfast cereals are in high demand in the market. 

product-1270-370

2

 

Flow Chart picture

product-1269-333

The entire production line flow chart: powder mixer--screw conveyor--extruder--vibrating screen--air conveyor--tablet press--air conveyor--dryer--elevator --High temperature dryer--Sugar melter--Sugar spray machine--Hot air drum--Climbing oven

 

A total of three ovens are used in the entire production line. The first one is used to initially remove the moisture contained in the product, and the second one is used to further dry the excess moisture and improve the crispness of the product. The third oven is used to dry the syrup on the surface of the product

In the production line, each oven plays an important role. They cooperate with each other to maintain the excellent taste of the product while also extending the shelf life of the product, providing consumers with a better food experience.

As one of the main equipment in the production line, the oven not only ensures product quality, but also greatly improves production efficiency. During the production process, the operating speed of the oven can be adjusted according to production needs to meet the baking requirements of different products. At the same time, the oven also has the function of automatic temperature control, making production more time-saving, labor-saving and worry-free.

With the continuous development of social economy, people have higher and higher requirements for food quality. As practitioners in the food industry, we must continuously improve production technology and process levels, continue to innovate and explore, and provide consumers with safer, healthier and more delicious food. In this process, the role of the oven is indispensable, making the production line even more indispensable.

We should actively learn from advanced technology and management experience, strengthen the maintenance and management of production equipment, and give full play to the role of ovens to make our food safer, higher quality and more reliable.  

Technical Parameters

 

Model

Installed Power

Power Consumption

Output

Size of production line

DSE65

74 kw

52kw

100-150 kg/h

17x1.2x2.2(m)

DSE70

95 kw

70kw

200-250 kg/h

20x1.5x2.2(m)

DSE85

139 kw

104kw

300-500 kg/h

28x3.5x4.3(m)

 

main machine Details

product-1270-733

product-700-660

Dryer

1. The oven has the compact structure, small occupying, large drying area and high thermal efficiency.

2. The heat preservation use the stainless steel; it is suitable for food industry.

3. The running speed of belt net can be controlled (frequency).

4. The temperature can be controlled willfully and designed according to the need.

 

product-700-438

Hot air baking machine

To bake the corn flakes and make it puff enough to get crisp taste

Temperature: 255-300℃

 

product-700-478

Climbing dryer

To dry the corn flakes again, Dry cornflakes to optimum condition

Hoister Stable transportation

Mesh material: SS304 stainless steel

 

Certifications showing

 

product-1270-446

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