Rice Artificial Extruder
Certification: CE SGS ISO
Main motor brand: Siemens or Chinese brand
Inverter brand: Delta/Pioneer/Schneider
Capacity: 200-250kg/h
Voltage: three phase 380v 50hz(can be customized)
Material: stainless steel
Description
Production line function introduction
Fortified rice uses rice flour as its core ingredient, ensuring the product's basic formability and soft, palatable texture. It can also be flexibly blended with various grain flours to achieve nutritional enhancement and product differentiation.
Optional grain flours include: millet flour, purple sweet potato flour, corn flour, sorghum flour, buckwheat flour, black rice flour, and konjac flour. The addition of these ingredients offers two core benefits: first, nutritional fortification, effectively supplementing dietary fiber, vitamins, minerals, and anthocyanins, enhancing the product's health attributes; second, differentiation, creating products with diverse colors such as purple and black, and unique flavors like mixed grain and sweet potato aromas, catering to different consumer preferences.
Rice Artificial Extruder production line sample image display
Production Line Video
Production Line Flow Chart
The production line includes the following machines: mixer → screw conveyor → extruder → pneumatic conveyor → cooling vibrating screen → pneumatic conveyor → dryer → elevator → cooling box → packaging machine.
model details
|
Model |
Installed Power |
Power Consumption |
Production Capacity |
Dimension |
|
DSE - 70 |
113 kw |
85kw |
150 - 200 kg/h |
22 x 1.5 x 2.2 m |
|
DSE - 75F |
163kw |
76kw |
250 - 350 kg/h |
25 x 1.5 x 2.4 m |
Introduction to core equipment
Square barrel extruder
With its tightly meshed screw and barrel structure, the square-barrel extruder ensures more uniform raw material conveying, mixing, and shearing, resulting in highly consistent cooking of instant rice grains and preventing undercooked rice from the outset. Simultaneously, its stable and controllable chamber pressure allows for precise regulation of starch gelatinization, creating uniform, porous rice grains that rehydrate quickly and achieve a soft, chewy texture. Furthermore, its wear-resistant and high-pressure-resistant properties make it suitable for various raw materials such as rice and grains. The equipment operates stably and boasts high production efficiency, helping companies improve the yield and market competitiveness of their instant rice products.
FAQ
1.How to adjust the shape and texture of rice grains?
Changing the extruder die allows for the production of long pellets, short pellets, and round pellets; adjusting the screw speed, barrel temperature, die pressure, and drying parameters optimizes the taste, and the twin-screw modular design can be adapted to different formulations.
2.How much space is needed to install the equipment?
Small production lines are approximately 16×1.3×2.4m, and large production lines are approximately 25×1.3×2.4m. Ventilation, maintenance passages, material loading, and packaging areas need to be reserved. Factory layout design can be provided.
3.Can you make self-heating/no-steaming/instant rice?
A: Yes; by adjusting the ripening degree and drying process, the product rehydration time can be ≤5 minutes, making it suitable for self-heating packs or hot water brewing scenarios.
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